Duke Technologies

Automatic Four Head Vial Cap sealing machine

 

four head vial cap sealing machineThe four head vial cap sealing machine is a versatile machine supported on stainless steel frame. The automatic vial capping machine is used for the sealing of injectable glass vials in the pharmaceutical and biotech industry. The machine is known as vial flip off cap sealing machine because of its use for the flip off sealing of caps for glass vials. The machine is suitable for medium scale production. The vial aluminum cap sealing machine has a variable frequency drive and motor to control the speed and operation as per the requirements. The vial flip off capping machine is easy to attach with labeling and filling machine and become a part of the sterile vial filling line system.

 

Process of operation

The containers are places on a moving conveyor belt and are fed into an infeed star wheel by an infeed worm. The container is brought below the sealing head in the indexing part. At the same time the vial picks up a cap from the delivery chute of cap filling bowl. The operation of sealing is performed under the rotating head, where the body and neck of the vial are positioned.

Salient Features:
  • All contact parts are made out of S.S. 304
  • The whole body is cladded with S.S. 304
  • Variable frequency drive for speed control
  • No seal machine stop mechanism
  • No stopper machine stop system
  • Free spinning sealing rollers with loaded spring
  • Conveyor and star wheel synchronized by a single motor
  • Speed control by speed pot
Technical Specification
Model No. DTVCS – 60 DTVSC – 120 DTVSC - 150
No. Of Head Single Four Six
Production 50 vials per minute 100 vials per minute 150 vials per minute
Vial sizes or Dia. 2ml to 100ml or
Dia. 16mm to 56mm
2ml to 100ml or
Dia. 16mm to 56mm
2ml to 100ml or
Dia. 16mm to 56mm
Cap sizes 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off)
Power 1 H.P. 1 H.P. 1.5 H.P.
Electrical 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz
Dimension 1200mm (L) X 800mm (W) X 1700mm (H) 1500mm (L) X 800mm (W) X 1700mm (H) 1800mm (L) X 800mm (W) X 1700mm (H)
Weight 350 Kgs. 500 Kgs. 680 Kgs.