Duke Technologies

Automatic Six Head Vial Cap Sealing Machine

 

Six head vial cap sealing machine The six head vial cap sealing machine is used in the pharmaceutical, chemical and biotechnology industry for the sealing of glass vials. The high speed vial cap sealing machine is suitable for the large scale production of pharmaceutical products and medications. The flip off vial capping machine is used for the flip off capping and sealing of glass ampoules and vials. The vial capper machine is easy to operate and fully automatic. The vial sealer machine is equipped with a variable frequency drive and gear system to control the speed of the machine as per the requirements. The vial capper machine consists of the stainless steel conveyor belt, star plate for in-feed and exit, feed-worm and back-guide and an easy to use compact panel. The machine can be easy installed in the sterile vial filling line system.

 

Process of operation

The bottles filled with liquid syrup or dry syrup powder are continuously fed to a flat conveyor belt of the machine. The in-feed worm transfers the bottles to an in-feed star wheel to ensure the accurate space between the two bottles. The ROPP caps orients the caps in the correct direction. There are four rollers below the sealing head. Two rollers perform the skirting, spinning and sealing of the cap and the threading is done by the other two rollers. A cam moves the sealing head upward and the exit star-wheel moves the bottle on the conveyor belt for the next process

Salient Features:
  • All contact parts are made out of S.S. 304
  • The whole body is cladded with S.S. 304
  • Variable frequency drive for speed control
  • No seal machine stop mechanism
  • No stopper machine stop system
  • Free spinning sealing rollers with loaded spring
  • Conveyor and star wheel synchronized by a single motor
Technical Specification
Model No. DTVCS – 60 DTVSC – 120 DTVSC - 150
 No. Of Head Single Four Six
Production 50 vials per minute 100 vials per minute 150 vials per minute
Vial sizes or Dia. 2ml to 100ml or
Dia. 16mm to 56mm
2ml to 100ml or
Dia. 16mm to 56mm
2ml to 100ml or
Dia. 16mm to 56mm
Cap sizes 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off) 13mm, 20mm, 28mm, 32mm (Aluminum or Flip off)
Power 1 H.P. 1 H.P. 1.5 H.P.
Electrical 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz
Dimension 1200mm (L) X 800mm (W) X 1700mm (H) 1500mm (L) X 800mm (W) X 1700mm (H) 1800mm (L) X 800mm (W) X 1700mm (H)
Weight 350 Kgs. 500 Kgs. 680 Kgs.