Duke Technologies

Eight head vial filling with rubber stoppering machine

 

Automatic Rotary Dry Syrup Powder Filling MachineThe eight head vial filling and stoppering machine is used for filling and stoppering of vials in the chemicals, pesticides, cosmetics and pharmaceutical industry. Eight head high speed liquid vial filling stoppering machine performs the filling and stoppering operations with high speed and accuracy. The machine is equipped with stainless steel slat conveyor belt, eccentric pre-gassing, filling & post –gassing, rubber tubings nozzles, syringes, and an easy to use control panel. The online liquid vial filling stoppering machine has an unscrambler to remove the dead ends and difficult to clean spots. The co-eccentric nozzles is given for the fast and accurate setting of the vials.

Process of operation

The sterilized glass vials are place on the SS slat conveyor are supplied under the filling nozzles. The stopping systems and reciprocating needles center the vials correctly under filling nozzles to avoid any spillage. The needles move upward from base level of vial towards neck for the time of filling. A hexagonal stud fixed below the syringes blocks the dosing. Movement of the needles is facilitated with a cam device. Needles come down for the filling. The filling is done while the needles are moving upward. A star wheel delivers the vials on the conveyor for stoppering. Stoppering unit has a star wheel, bowl and vibrator. Star wheel holds the rotating vials and the vials from filling unit and move in rotatory direction in with the star wheel. It picks the rubber stopper from exit end and pressed by the pressing roller. The vials further are collected on inbuilt scrambler for next sealing operation.

Salient Features:
  • Minimum change over time
  • Variable frequency drive
  • Co-Eccentric nozzles for quick and precise setting of vials
  • No vial- No stoppers - No filling system
  • All outer parts made up of S.S. 304
Technical features
Model No. DLVF-200VR
No. Of Filling Head 8
Direction Linear (Left to right)
Filling Type Volumetric Piston Pump Type
Vial Sizes 02ml to 100ml Glass Vials
Filling Capacity 01ml to 100ml
Filling Accuracy + 1%
Rubber Stoppering Vacuum Type
Production Per Minute 80 to 200 vials per minute (Depend on size)
Stopper Size 13mm, 20mm, 28mm & 32mm (Suitable for full and half stoppering)
Electrical Input 2 H.P. For Main Machine, 0.25 H.P. For Conveyor
Power Requirements 415 Volts, 3 Phase, 50 Hz (4 wire systems)
Dimension 2550mm (L) x 900mm (W) X 1500mm (H)
Net Weight 750 Kgs. (Approx.)
Gross Weight
  1. . (Approx.)