Duke Technologies

Liquid Bottle Filling And Capping Machine (Monoblock)

 

liquid bottle filing machine monoblock The Liquid Bottle Filling and Capping Machine is used for the filling of medicines pesticides, liquid detergents, cosmetics, oils, liquid foods and milk in the chemicals, cosmetic, food, beverage and Pharmaceutical industries. The Bottle Filling with Capping Machine is suitable for filling 10 ml to 1000 ml of liquid in the containers and bottles. The machine is also known as Monoblock Liquid Filling And Capping Machine as it saves the additional space between the filling and capping machines. The Monoblock Liquid filling capping machine is equipped with volumetric piston pump filling system and filling nozzles for the filling of liquid. The machine has a stainless steel structure with matt finish. The filling nozzles and syringes are made up of SS 316 material. The machine has a least space between the filling and sealing so called Monoblock. The variable frequency drive controls the speed of filling in the machine. It has a control panel with screen through which the operator can easily check and control the operation of filling. The machine is suitable for operation in both the sterile and non sterile areas.

Process of operation

The bottles are carried by a stainless steel conveyor belt under the filling nozzles with the help of stopper system. The reciprocating filling nozzles and mechanical stopper systems brings the bottles below the filling nozzles in the accurate position to avoid the wastage ans spillage of liquids outside the bottles. The filling nozzles fills the liquid perfectly according to the amount to be filled. A hexagonal stud stops the filling when the required amount is filled.

Salient features
  • The machine has a cGMP design
  • Equipped with piston pump filling
  • Foam free filling with Diving nozzle systems for
  • "No Bottle No Filling” mechanism
  • Protection clutch mounted to avoid overcrowding
  • Linear left to right direction of filling
  • Suitable for filling all type of glass, plastic bottles and other round bottles
  • On line mechanism
  • Vibrating bowl for the caps
  • Matt finish stainless steel structure
  • Variable frequency drive for motor speed control
  • The capping machine comes with two and four filling heads
  • Filling machine comes with single and four capping heads
Technical Specification
Model No. DMBLF- 2X1 (2 Head Filling & 1 Head Capping) DMBLF-4X1 (4 Head Filling & 1 Head Capping) DMBLF-4X4 (4 Head Filling & 4 Head Capping)
Filling type Volumetric Piston Pump Volumetric Piston Pump Volumetric Piston Pump
Output Per Hour 1500 to 2000 / hour (Depend on size) 2500 to 4500 / hour (Depend on size) 2500 to 5000 / hour (Depend on size)
Direction of Movement Left To Right Left To Right Left To Right
No. Of Filling Head Syringe / Pump Two Four Four
No. Of Capping Head One One Four
Filling Size 10ml to 1000ml 10ml to 1000ml 10ml to 1000ml
Power Consumption For Main Machine – 2 H.P. / 415 V/ 3 Phase, 50Hz For Main Machine – 3 H.P. / 415 V/ 3 Phase, 50Hz For Main Machine – 4 H.P. / 415 V/ 3 Phase, 50Hz

For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz For Conveyor – 0.25 H.P. / 415 V/ 3 Phase, 50Hz
Conveyor Height 800 to 900 adjustable 800 to 900 adjustable 800 to 900 adjustable
Container Dia. Dia. 28mm to 100mm (Round shape) Dia. 28mm to 100mm (Round shape) Dia. 28mm to 100mm (Round shape)
Container Height 50mm to 250mm 50mm to 250mm 50mm to 250mm
Dimensions 2450mm X 1000mm 2700mm X 1000mm 3250mm X 1000mm
Weight 750 Kgs 850 Kgs 1550 Kgs