Duke Technologies

Single Head Liquid Vial Filling Stoppering and Capping Machine (R & D Model)

 

Liquid vial filling with rubber stoppering machine Liquid vial filling with rubber stoppering machine is widely used in the Pharmaceutical industry and R & D laboratories for the filling, rubber stoppering and capping of glass vials. The Lab scale vial filling machine is suitable for 02 ml to 100 ml glass vials. It is also known as vial filling machine for R & D laboratories due to its wide use in Research and Development. Whole structure of the liquid vial filler machine is constructed in a stainless steel square pipe frame. The vial liquid filling stoppering machine works on theĀ  volumetric principle with diving nozzles. The machine has a compact structure and enclosed in a stainless steel body. Liquid vial filling stoppering machine has a SS flat conveyor, syringes and reciprocating nozzles. The volumetric piston pump type filling of vials is done by the machine. It is capable of filling, stoppering and capping 10 to 15 vials in a minute depending on the size of vials.

Process of operation

The sterilized vials are placed on an infeed tray and loaded on to an infeed turn table. The vials are transferred through a stainless steel conveyor and a star wheel holds the vials. A stainless steel syringe fills the vials and they move further for the stoppering. A cylinder pneumatically places the rubber stopper on vials. The filled vials are moved to the capping station and transferred to the collection tray.

Characteristic Features:
  • Stainless steel vibration free structure
  • Filling, Rubber Stoppering And Capping in one machine
  • Available unscramble
  • Minimum change over time
  • No Vial - No Filling mechanism
  • No Stopper - No Cap mechanism
  • Variable frequency drive for speed control
  • Volumetric Piston Pump type filling
Technical features

Here are the technical specifications for the product:

Model No. HLVFS-1 (R & D Model) (Monoblock)
No. Of Filling Head 1
No. Of Capping Head 1
Direction Linear (Left to right)
Filling Type Volumetric Piston Pump Type
Vial Sizes 02ml to 100ml Glass Vials
Filling Capacity 01ml to 100ml
Filling Accuracy + 1%
Rubber Stoppering Pick up type
Production Per Minute 10 to 15 vials per minute (Depend on size)
Stopper Size 13mm, 20mm, 28mm & 32mm (Suitable for full and half stoppering)
Electrical Input 2 H.P. For Main Machine, 0.25 H.P. For Conveyor
Power Requirements 415 Volts, 3 Phase, 50 Hz (4 wire systems)
Dimension 1500mm (L) x 900mm (W) X 1500mm (H)
Net Weight 450 Kgs. (Approx.)
Gross Weight 700 Kgs. (Approx.)