Duke Technologies

Two Head Liquid Vial Filling With Rubber Stoppering Machine

 

two head vial filling and stoppering machineThe two head vial filling and stoppering machine is used for injection in the pharmaceutical, chemicals, pesticides and cosmetic industry. The injectable liquid vial filling and rubber stoppering machine works on the principle of volumetric standard with plunging nozzles. The machine has a stainless steel compact structure. Sterile vial filling machine has a plank conveyor, reciprocating needle and stainless steel syringes. It is also known as aseptic vial filling stoppering machine. The machine is equipped with silicon rubber tubings, Manual outer cap placement and an easy to reach control panel. An unscrambler is provided to eliminate the dead ends and convenient cleaning.

Process of operation

The sterilized glass vials placed on the SS slat conveyor are supplied under the filling needles. The stopping systems and reciprocating needles center the vials correctly under needles to avoid any spillage. The needles move upward from base level of vial towards neck for the time of filling. A hexagonal stud fixed below the syringes blocks the dosing. Movement of the needles is facilitated with a cam device. Needles come down for the filling. The filling is done while the needles are moving upward. A star wheel delivers the vials on the conveyor for stoppering. Stoppering unit has a star wheel, bowl and vibrator. Star wheel holds the rotating vials and the vials from filling unit and move in rotatory direction in with the star wheel. It picks the rubber stopper from exit end and pressed by the pressing roller. The vials further are collected on inbuilt scrambler for next sealing operation.

Salient features:
  • Diving nozzle systems
  • Suitable for 02 ml to 100 ml Glass Vials
  • Protection clutch mounted in case of overcrowding
  • No Vial- No Filling mechanism
  • Protection clutch for safety of vials
  • Filling accuracy of +1 %
Technical features

Here are the technical specifications for the product:

Model No. DLVF-60
No. Of Filling Head 2
Direction Linear (Left to right)
Filling Type Volumetric Piston Pump Type
Vial Sizes 02ml to 100ml Glass Vials
Filling Capacity 01ml to 100ml
Filling Accuracy + 1%
Production Per Minute 30 to 50 vials per minute (Depend on size)
Stopper Size 13mm, 20mm, 28mm & 32mm (Suitable for full and half stoppering)
Electrical Input 0.5 H.P. For Main Machine, 0.25 H.P. For Conveyor
Power Requirements 415 Volts, 3 Phase, 50 Hz (4 wire systems)
Dimension 1500mm (L) x 800mm (W) X 1500mm (H)
Net Weight 350 Kgs. (Approx.)
Gross Weight 550 Kgs. (Approx.)